Miki the 1991 Volkswagen Syncro Westfalia
In January 2020 I heard about a 1991 Volkswagen Syncro Westfalia that was brought into Geraldo VW's in La Paz, Mexico by a couple of Canadians who had pulled it out of the nearby town of La Ventana. I found out who they were, and reached out to the buyer. He told me that the Van was owned by an old friend of his who had passed away a couple years before and the Van had been sitting in a lot adjacent to Geraldos, baking in the Baja sun. The buyer told me that he had flown down from Canada with a friend with the intention of driving it back to British Columbia but had found that it was in worse condition then he expected. It needed all new CV's, front and rear, had a spark plug that had broken in the cylinder head, terrible tires and wheels, and was filthy dirty, to name but a few. After a few days of back and forth, I agreed to buy it from him and take on the restoration. The following couple of months, from January to the end of March 2020 I worked with Geraldo VW's to overhaul some of the major components of the Van. After my last van, Penny, which became a sort of Frankenvan behemoth, I was determined to try to keep this Syncro as original as possible so as to hopefully keep it as reliable as possible. I have no intention of doing a high powered engine conversion, or huge suspension lift, things which caused me a lot of issues on my last build. I chose my upgrades carefully, always asking myself, will this make the Syncro more or less reliable in the long run. Below is the list of upgrades I have done to the Van so far, with links for the curious. I will try to continue to update this as I continue to work on it over time.
The Build
tComplete windows out paint job, rust and body repair by LiveTheVanLife in La Paz, Mexico
Interior:
Engine & Transmission:
Suspension:
Braking System
Solar/Battery System:
Stereo System
Exterior and Exterior Lighting
- Stock Flash silver metallic color with a little extra metallic flake
- All new window seals from West Coast Metric
- New replacement Syncro and Westfalia Vinyl Decals
- Fridge vent delete
- Welded front door footwell holes
- Truck Bed Liner along lower rockers and wrapping around Van
- Undercoating
- GoWesty Hook up boxes Water fill, 110v, and Air compressor hook ups
Interior:
- SpeedHut 3 3/8" Gauges, Speedometer, Tachometer, and Quad Gauge with Northwesty Modified Dash Cluster
- Reupholstered stock front seats
- New grey front carpeting
- New grey rear carpeting on engine bay lid and rear cargo area
- Kilmat sound deadening throughout
- Custom rear hatch panel with integrated pockets
- SyncroTimes Billet Aluminum Grab Handles
- Propane Tank Delete and configured stove to run off 1lb propane bottles
- GoWesty Fridge Delete Kit
- Alpicool 12v/110v Fridge/Freezer
- VanagonLife Modular Center Console
- Venture Libre Seat Ponchos on Drivers and Passenger Seats
- Venture Libre Westy Bravo on rear cabinet
- Venture Libre Westy Cocina on Fridge Door
- Venture Libre Westy Casa on under sink door
- Venture Libre Westy Siesta on rear cabinet door
- Venture Libre Cartera Sun Visor Organizers
- 35% Ceramic Window Tint (adds privacy and reduces the heat in the Van dramatically over traditional tint)
- GoWesty Hidden Compartment Shift Knob
- GoWesty Slider Door Bearing Kit
- VanagonLEDS Footwell LED Light Kit
- Uniwerks Design front door light kit
- GoWesty Interior LED light bulb kit
- ARB Air Compressor Kit
- Small Car Syncro Diff lock Panel LED light upgrade
- Fintastic Glove Box Organizer
Engine & Transmission:
- Rebuilt Stock 2.1 Waterboxer Engine by Geraldos VW's in La Paz, Mexico
- New Pistons, engine seals, machined heads, head gaskets
- Mansispeed Injectors
- Mansispeed Ratio Rockers
- Complete Silicone Coolant Hoses from Van Cafe
- Aluminum Coolant Tank from GoWesty
- GoWesty Stainless Sport Muffler
- Alternator Charge Initiation Kit
- Upgraded Alternator Charging Wiring Harness
- Adjustable Alternator Voltage Regulator
- Rebuilt Syncro Transmission @ Geraldos VW's in La Paz, Mexico
- New T3 Poly Syncro Transmission Mounts
- Stainless Steel Coolant Pipes
- Stainless Coolant Junction
- Removed leaking metal power steering lines and replaced with power steering hoses, rebuilt power steering pump and resealed power steering rack
- Rebuilt Air Conditioning Compressor, new AC hoses, ac/drier, stock AC system functions great!
- Bosch SR0408X Diesel starter and adapter by Van-Cafe
Suspension:
- Stock CV's with Empi Long Travel CV Boots in the rear and Rockford CV boots in the front
- GoWesty Zero Lift Syncro Springs
- Syncro Fox Shocks
- Burley Motorsports Syncro Upper Control Arm
- All new wheel bearings and seals, CV Joints front and rear
- Mercedes 16" CLK 320 Wheels with General Grabber AT2 215/65/16 tires
- Complete suspension bushings front and rear with stock German Rubber
Braking System
- GoWesty Front Big Brake Kit
- GoWesty Rear Disc Brake Conversion Kit
- New Brake Master Cylinder
- Braided Stainless Brake Lines
Solar/Battery System:
- 170 Watt Rigid Solar Panel mounted to Roof Rack
- Victron SmartSolar MPPT controller with bluetooth connectivity
- 125AH Lithium Battery
Stereo System
- VDO Continental TR7412UB-OR Stereo
- Kicker CSC4 4" Speakers
- Rockville 8" Flat Subwoofer mounted under drivers seat
Exterior and Exterior Lighting
- Bostwick Built Light Bar Mounts
- Nilight 52" Curved LED Light Bar
- GoWesty Exterior LED Bulb Kit
- Smoked turn signal lenses
- Mercedes G Wagon Smoked Rear Marker Lights
- ARB Awning with Light Strip
- NorthWesty Awning Brackets
- NorthWesty Pop Top Tent
- Gowesty Bumpers front and rear
- Rocky Mountain Westy Twin Peaks bumper guard for GoWesty Bumper
- Vanagonlife Vent Covers
- Yakima Artificial Rain Gutters and Roof Rack
- Maxtrax Vehicle Recovery Pads
- VanCafe Aluminum Replacement Rear Window
- Lift Support Depot Heavy Duty Hatch Struts
- Custom Fabricated Rear Hatch Ladder with spare tire mount, and jerry can holder, extra weight is supported by the heavy duty hatch struts
- GoWesty Pop Top Assist Struts
- Sukuzi Swift 3 way windshield washer nozzles front and Rear
- GoWesty Front Skid Plate
- GoWesty Aux Reverse Light